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Evaluation of a Gamma Titanium Aluminide for
Hypersonic Structural Applications
Titanium matrix composites (TMCs) have been extensively evaluated for
their potential to replace conventional superalloys in high
temperature structural applications, as they provide significant
weight-savings while maintaining comparable mechanical properties.
Gamma titanium aluminide alloys and an appropriate fiber could offer
an improved TMC for use in intermediate temperature applications
(400-800°C). The purpose of this investigation is aimed at evaluating
the potential of a gamma titanium aluminide alloy with nominal
composition Ti-46.5Al-4(Cr,Nb,Ta,B)at.% as a matrix material in future
aerospace transportation systems, where very light-weight structures
are necessary to meet the goals of advanced aerospace programs.
Monotonic tests were performed on thin rolled sheet product to
evaluate basic mechanical properties and stress-strain behavior of the
gamma titanium alloy. Coupons of SCS-6/gamma TiAl were manufactured at
NASA LaRC. Analytical predictions were made of the optimal composite
stress-strain response using AGLPLY. An [0]4 composite lay-up was
modeled to estimate residual stresses after consolidation and the
potential of these composites as structural materials. The analysis
considered various fiber volume ratios and two potential reinforcing
fibers: Ultra-SCS and Nextel 610. High residual stresses were observed
due to the CTE mismatch in the materials. Laminates with Nextel 610
fibers were found to offer the best potential for a composite in this
comparison. The laminate coupons manufactured cracked during cooling
due to the large thermal mismatch between the silicon carbide fibers
and the matrix material
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