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Study of High Temperature Crack Initiation in
Single Crystal
Because of their excellent high temperature characteristics, Ni-based
single-crystal alloys are used in applications where operating
temperatures exceed 900ºC. The initiation of cracks under these
conditions is generally associated with micro-scale porosities
(typically between 10 and 20 microns). A rate-dependent
crystallographic constitutive model in conjunction with a mass
diffusion model has been used to study crack initiation in single
crystal nickel-base superalloys, exposed to an oxidizing environment
and subjected to mechanical loading. The time to crack initiation
under creep and fatigue loading conditions has been predicted using a
strain-based failure criterion. The problem has been solved using a
two dimensional finite element analysis. A notched compact tension
specimen has been studied with a casting defect, idealized as a
cylindrical void, close to the notch surface. The analysis predicts
that, due to the strong localization of inelastic strain at the void,
a microcrack will initiate in the vicinity of the void rather than at
the notch. The numerical results have shown that the time or number of
cycles to crack initiation depends strongly on the applied load level
and the void location. The coupled diffusion-deformation finite
element studies have shown that environmental effects (i.e. oxidation)
reduce the time or number of cycles to crack initiation, due to the
oxidation-induced material softening in the vicinity of the notch and
void
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