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The Atomic Battery
The typical future-tech scenario calls for millions of low-powered
radio frequency devices scattered throughout our environment -- from
factory-floor sensor arrays to medical implants to smart devices for
battlefields.
Because of the short and unpredictable lifespans of
chemical batteries, however, regular replacements would be required to
keep these devices humming. Fuel cells and solar cells require little
maintenance, but the former are too expensive for such modest,
low-power applications, and the latter need plenty of sun.
A third option, though, may provide a powerful --
and safe -- alternative. It's called the Direct Energy Conversion
(DEC) Cell, a betavoltaics-based 'nuclear' battery that can run for
over a decade on the electrons generated by the natural decay of the
radioactive isotope tritium. It's developed by researchers at the
University of Rochester and a startup, BetaBatt, in a project
described in the May 13 issue of Advanced Materials and funded in part
by the National Science Foundation.
Because tritium's half-life is 12.3 years (the time
in which half of its radioactive energy has been emitted), the DEC
Cell could provide a decade's worth of power for many applications.
Clearly, that would be an economic boon -- especially for applications
in which the replacement of batteries is highly inconvenient, such as
in medicine and oil and mining industries, which often place sensors
in dangerous or hard-to-reach locations.
'One of our main markets is for remote, very
difficult to replace sensors,' says Larry Gadeken, chief inventor and
president of BetaBatt. 'You could place this [battery] once and leave
it alone.'
Betavoltaic devices use radioisotopes that emit
relatively harmless beta particles, rather than more dangerous gamma
photons. They've actually been tested in labs for 50 years -- but they
generate so little power that a larger commercial role for them has
yet to be found. So far, tritium-powered betavoltaics, which require
minimal shielding and are unable to penetrate human skin, have been
used to light exit signs and glow-in-the-dark watches. A commercial
version of the DEC Cell will likely not have enough juice to power a
cell phone -- but plenty for a sensor or pacemaker.
The key to making the DEC Cell more viable is
increasing the efficiency with which it creates power. In the past,
betavoltaics researchers have used a design similar to a solar cell: a
flat wafer is coated with a diode material that creates electric
current when bombarded by emitted electrons. However, all but the
electron particles that shoot down toward the diodes are lost in that
design, says University of Rochester professor of electrical and
computer engineering Phillipe Fauchet, who developed the
more-efficient design based on Gadeken's concept.
The solution was to expose more of the reactive
surface to the particles by creating a porous silicon diode wafer
sprinkled with one-micron wide, 40 micron-deep pits. When the
radioactive gas occupies these pits, it creates the maximum
opportunity for harnessing the reaction.
As importantly, the process is easily reproducible
and cheap, says Fauchet -- a necessity if the DEC Cell is to be
commercially viable.
The fabrication techniques may be affordable, but
the tritium itself -- a byproduct of nuclear power production -- is
still more expensive than the lithium in your cell-phone battery. The
cost is less of an issue, however, for devices designed specifically
to collect hard-to-get data.
Cost is only one reason why Gadeken says he will
not pursue the battery-hungry consumer electronics market. Other
issues include the regulatory and marketing obstacles posed by
powering mass-market devices with radioactive materials and the large
battery size that would be required to generate sufficient power.
Still, he says, the technology might some day be used as a
trickle-recharging device for lithium-ion batteries.
Instead, his company is targeting market sectors
that need long-term battery power and have a comfortable familiarity
with nuclear materials.
'We're targeting applications such as medical
technology, which are already using radioactivity,' says Gadeken.
For instance, many implant patients continue to
outlive their batteries and require costly and risky replacement
surgery.
Eventually, Gadeken hopes to serve NASA as well, if
the company can find a way to extract enough energy from tritium
to power a space-faring object. Space agencies are
interested in safer and lighter power sources than the
plutonium-powered Radioisotope Thermal Generators (RTG) used in
robotic missions, such as Voyager, which has an RTG power source that
is intended to run until around 2020.
Furthermore, a betavoltaics power source would
likely alleviate environmental concerns, such as those voiced at the
launch of the Cassini satellite mission to Saturn, when protestors
feared that an explosion might lead to fallout over Florida.
For now, though, Gadeken hopes to interest the
medical field and a variety of niche markets in sub-sea, sub-surface,
and polar sensor applications, with a focus on the oil industry.
And the next step is to adapt the technology for
use in very tiny batteries that could power micro-electro-mechanical
Systems (MEMS) devices, such as those used in optical switches or the
free-floating 'smart dust' sensors being developed by the military.
In fact, another betavoltaics device, under
development at Cornell University, is also targeting the MEMS power
market. The Radioisotope-Powered Piezoelectric Generator, due in
prototype form in a few years, will combine a betavoltaics cell with a
tritium-powered electromechanical cantilever device first demonstrated
in 2002.
Amit Lal, one of the Cornell researchers, offers
both praise and cautious skepticism about the DEC Cell. While he's
impressed with the power output from the DEC Cell, he said that there
are still issues with power leakage. To avoid those potential leakage
problems, Cornell is using a slightly larger-scale wafer design.
They're also planning to move to a porous design and either solid or
liquid tritium to improve efficiency.
Lal also notes that the market for either Cornell's
device or the DEC Cell might be squeezed by newer, longer-lasting
lithium batteries. Still, there's a niche for very small devices, he
believes, especially those that must run longer than ten years.
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