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Rubber Products by Calendering
Calendering consiss of a number of rolls held in a frame work. It is an
expensive piecce of equipment containing usually three rolls and products
sheet with smooth surface and accurately controlled uniform thickness. The
rolls are therefore carefully ground and top and bottom ones are
adjustable. Vertically related to the center fixed roll. So that the
thickness if the sheet can be varied. Calendering machine used in rubber
industries are 3 ot 4 roll calender.
In the case of three roll calender usually the center
roll is driven and upper and lower rolls are driven with the help of the
center roll using gears. The three rolls are usually vertical but the
modern three roll calender may have an offset top roll which assist the
feeding from the feed strip. In vertical calenders pigs or dollies are
used. A part from 3 roll calenders , 4 roll calender of vetical ('L'inverted
'L', 'Z' etc are also used. The later ones are the most modern. The
vertical calenders are more easily fed manually but alternation in the
secind nip affect the secind nip also. Inverted 'L' and 'Z' configuration
calenders are used mainly for coating fabrics in both sides in one
operation.
The roll used in calender machine are mode of chilled
irons abnd are quite heavy and are made hollow to that stream, hot water
or cold water may be circulated to maintain the correct roll temperature.
Proper control of roll temperature is very important to get a good quality
product to decide thickness and finish.
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