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Course Duration:1 to 6 days

Course Details

Lean Manufacturing Training

Ø  Intended Audience- All level of employees in a manufacturing environment.

Ø  Time to Complete- 15 Hours (2 Days)

Ø  Training Type- Corporate, Classroom, Online

Lean Manufacturing Training provides learners with a comprehensive understanding of how Lean Manufacturing works in a manufacturing company. Lean concepts (why lean, lean terminology, identifying wastes, Value Stream Mapping methods and the linkage between lean and Six Sigma) and lean practices (streamlining the value stream, workplace organization, ensuring predictability and consistency, set-up reduction, TPM, the visual workplace and continuous improvement) are covered. Lean Manufacturing Training provides the learner with lean implementation suggestions including approaches for addressing people issues, collecting and analyzing data to plan and track lean efforts, process workflow and layouts options with rationale and a sequential roadmap.

Course Outline

Unit 1- Lean Concepts

Time in Min

§  Lesson 1 | Why Lean?

30

§  Lesson 2 | Lean Terminology

45

§  Lesson 3 | Eliminate Waste

30

§  Lesson 4 | Components of Lean

30

§  Lesson 5 | Value Stream Analysis

60

§  Lesson 6 | The Lean Mindset

30

§  Unit 1 Challenge

30

Unit 2- Lean Practices

 

§  Lesson 1 | Streamlining the Value Stream

45

§  Lesson 2 | Workplace Organization

45

§  Lesson 3 | Predictability and Consistency

30

§  Lesson 4 | Set-Up Reduction

40

§  Lesson 5 | TPM

60

§  Lesson 6 | Visual Workplace

30

§  Lesson 7 | Support Processes

30

§  Lesson 8 | Continuous Improvement

45

§  Unit 2 Challenge

30

Unit 3- Implementing Lean

 

§  Lesson 1 | Lean Starts with People

45

§  Lesson 2 | Data Drives Lean

45

§  Lesson 3 | Layout Options

30

§  Lesson 4 | Lean Inventory Practices

45

§  Lesson 5 | Roadmap for Lean

40

§  Lesson 6 | Lean Pitfalls

30

§  Unit 3 Challenge

30

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